Importance Of Erp In Knit Garment Manufacturing Industry

Today ‘s planetary economic environment is going more and more goaded by information engineering. Hence it is critical for the fabric industry to advance and ease the acceptance of information engineering in the concern procedures of their trade so that they can keep their border in the extremely competitory planetary market. Over the last decennary, a little figure of the fabric units have started to implement and utilize IT in assorted Fieldss in their concerns such as the accounting, paysheet, stock list and purchases etc. Slowly, from this initial use, the industries have started implementing IT solutions to other major Fieldss like in data direction systems, on-line informations monitoring system, production Fieldss etc. A batch of the units in the fabric industry are implementing information engineering based solutions to replace their traditional and out-of-date concern procedure, for illustration, in the instance of cotton industry the makers are trusting up on package ‘s to purchase cotton from the Fieldss as per particular demands and specifications, plan the fabrication of assorted merchandises as per agenda, maintain the quality of end product merchandises and eventually besides assistance in selling the manufactured and processed goods online utilizing the cyberspace.

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For any industry, it is critical to keep an efficient production direction as it is the lone manner to increase the overall profitableness of the concern. A typical production director would hold things such as production end product, quality of the manufactured goods and overall disbursals involved in the fabrication procedure all under his/her control. In the current epoch of fabrication, it is ever considered better if all the information was available since it will assist in bettering the public presentation of the industry. In order to assist the makers to do good concern determinations, computing machine systems and package ‘s are progressively being used in the production planning and control over assorted sectors that are all involved in the fabrication processes either straight or indirectly. However, in India even today the overall figure of textile fabricating units that make usage of such a system is still really low. Therefore this paper aims to demo that possible advantages of implementing such a system in the garment fabrication industry.

One of the solutions that the information engineering provided for the fabrication sector is the endeavor resource planning package ( Leon, 1999 ) . ERP is chiefly used to run a concern. The term ERP was coined as an extension of the construct of fabricating resource planning package ( MRP ) . The chief map of MRP package was to automatize the full procedure of keeping a cheque on the natural stuffs needed to maintain the production line running continuously and expeditiously. The basic ERP package consists of applications that can be used to take attention of the assorted maps that are involved in the fabrication procedure like disbursals and accounting of the fiscal minutess, human resources records and mechanization of all back office concern administrative maps ( Sadagopan, 1999 ) . Oracle, JD Edwards, SAP and People Soft are some of the sellers who deal with endeavor resource planning package ‘s. These package ‘s chiefly look towards widening and incorporating the assorted concern procedure theoretical accounts that are presently being used by the industry with IT systems. This AIDSs in making a extremely dynamic flow of information that is used for better communicating intents both inside and outside the industry. The terminal consequence will take to an addition in the shelf life and utility of the information by taking redundancy and automatizing the day-to-day procedures. ERP besides helps in increasing the handiness of the information by the clients and spouses and besides helps in heightening the ability of the house to react and accommodate to the alterations and demands in the market topographic point ( Millman, 2004 ) .

ERP is the latest concern application that looks to incorporate and streamline the different operational procedures and information flows within the unit ( Sharma, 2000 ) . In the get downing an ERP solution could merely be used in big scale fabricating units due to their high costs of execution. However, presents, a batch of the little graduated table industries are besides looking at implementing an ERP bundle within their concern operations. The primary ground for this is that the costs involved in implementing an ERP solution has drastically come down in the past decennary and besides the industries have ample grounds to demo the betterments that have been made possible by implementing ERP. Furthermore, globalisation has resulted in an highly competitory market topographic point and the bargainers and concerns can non maintain trusting on traditional methods any longer ( Olinger, 2006 ) .

1.1 Background of the Study

The Indian weaving and knitwork industry is a really old and traditional industry that is besides greatly fragmented. Most of them are in the signifier of a little graduated table and are labour intensive in nature. The Indian fabric knitting industry can be classified into three different sectors, which are the factory sector, power loom sector and the handloom sector. There are around 3.9 million handlooms, 100,000 looms and about 1.8 million power looms in the Fabric industry in India. Around 95 % of the overall fabric production comes from the decentralized power loom sector and about 18 % of the entire fabric production ( P. Ganesan, 2008 ) .

A batch of the fabric production in the fabric industry is carried out by little graduated table storytellers in India. A important sum of the entire sum of dresss comes from the assorted garment fabricating units and from the domestic little graduated table units. Although most of the industry is traditional in nature, the current economic clime has forced them to increase their quality and efficiency and hence there has been a displacement towards more technological solutions. The Indian fabric industry is invariably germinating and accommodating.

Policy attempts at different degrees by the Government of India have had their impact on the market and have boosted investor assurance. It ‘s small admiration that Tamil Nadu, multicultural province in South India is fast emerging as the ‘Blue Chip ‘ province for assorted investings. Tamil Nadu has done extremely good in pulling FDI inflows – superior 4th among the provinces in footings of value of FDI investings and 2nd in footings of the figure of undertakings in the grapevines. Notably, Tamil Nadu has emerged as a taking province in South India in the country of pulling FDIs.

Tirupur popularly known as “ Knit City ” of the South India is located 60 kilometers off from Coimbatore metropolis. It has come a long manner from a little cotton-marketing Centre with a few ginning mills to go a outstanding bunch of little and average fabrication endeavors gainfully engaged in the production and export of a scope of knitted dresss. Tirupur bunch comprises of around 5000 units which are involved in one or the other activities of Textile value concatenation. There are no precise informations available as to the exact figure of units in the different countries of value concatenation. However the growing of the Garment industry as a whole can be traced to the specialisation of different activities up to the phase of dressing in Tirupur. Such specialisation has given the needed cost advantage to vie in the international market.

1.2 Need of ERP in Textile Industry

Enterprise resource planning provides solutions and constructs that can be used by concerns to pull off their resources as a whole. The chief aim of ERP would be to better the efficiency of a company. ERP tries to automatize all the different procedures of an organisation that ranges from keeping histories from the store floor to roll uping informations from across the organisation and acquiring rid of expensive links between different computing machine systems. Once all procedures are integrated, the company ‘s efficiency will immensely better and this will take to more net incomes for the organisation and better merchandises and service from the house to the clients.

The fabric industry in India presently lags behind all other sectors in implementing information engineering to better their operations. This tendency is easy altering. In order for them to vie domestically and internationally, they have to maintain bettering themselves. This could be done by exchanging over to ERP to better their operations.

1.3 Purposes and Aims of the Study

The purpose of this research is to understand the importance of ERP systems and its important function in knit garments fabricating industries ‘ supply concatenation. It besides aims at developing schemes and techniques to develop Adams Hosieries, Tirupur into a thin and nimble fabrication unit.


To place the function of ERP system in knit garments fabricating industry

To measure and implement ERP system in a developing company based in Tirupur, India.

To critically analyse the literature available for ERP systems.

To analyze and reexamine assorted instance surveies where ERP systems have been implemented

To measure the benefits the company will harvest by implementing ERP systems.

To do the company thin and nimble by bettering its supply concatenation direction.

To eliminate any issues within the company and between its providers and purchasers.


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